Custom Metal Filter Screens Ultra Thin 0.03mm 0.05mm For Precision Filtration
Xinhaisen provides chemical etching solutions for producing metal filters, sieves, and screens, delivering faster turnaround, greater design flexibility, and more cost-efficient results compared to conventional perforation methods.
Metal Filter Screens can be produced produced using methods such as stamping or laser cutting, but these techniques often fall short when handling intricate patterns or achieving extreme precision. Chemical etching, however, excels in both areas-enabling the creation of highly complex designs with exceptional accuracy, while maintaining a stress-free, burr-free surface.
Specifications of Metal Filter Screens Xinhaisen Etched
| Material: | SUS 304, SUS 316, Copper, Nickel, Aluminum or custom alloys |
| Thickness Range: | 0.02mm – 3mm |
| Hole Size: | As small as 25 microns |
| Pattern Tolerance: | ±0.01 mm |
| Mesh Types: | Circular, rectangular, multi-layer, or custom shapes |
| Surface Finish: | Clean, burr-free, optional passivation |
Photochmical machinging is a precision substractive process that removes materials from metal sheets through controller chemical reactions. Using affordable digital tooling and machining all mesh openings in a single operation, it enables the creation of components with virtually umlimited complexity, structures, and geometries. This method not only cuts costs and shortens lead time, but also allows for quick and efforless design changes.
Etched metal filter screens can be precision-machined to achieve a minimum aperture precision of 0.02 mm and a minimum wire diameter of 0.01 mm. The thickness range that can be processed is from 0.02 mm to 3 mm. Our chemical etching service ensures that the metal filter screens produced is completely burr-free and stress-free.
Benifits of Etched Metal Filter Screens
Unlimited Complex Smallest Opening to 0.02mm Burr-Free & Stress-Free Prototype to High Volume Production
How to Custom Metal Filter Screens from Xinhaisen?
1. Send Your Design Provide your drawing file (DXF, DWG, STP, PDF) with dimensions, material type, and thickness.
2. Get a Quote We’ll evaluate your design and send you a quotation based on quantity, material, and complexity.
3. Confirm & Start Production Once the order is confirmed, we’ll prepare phototools and begin the etching process.
4. Quality Inspection All parts go through strict quality checks to ensure accuracy and consistency.
5. Packaging & Delivery Your parts will be carefully packaged and shipped to your address on time.
Ready to discuss your Metal Filter Screens design?
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